This month, ConverSight welcomed a valued customer from Russia who visited our factory to review the latest generation of the All-in-One Automated Clear Aligner Machine (HBL-YTJ-01.
The client observed the machine's live operation,highly recognizing its stability, production efficiency, and precision performance
Efficiency and Cost Benefits
Compared with the first-generation model, the upgraded system achieves a 50% increase in production capacity, reaching up to 120 aligners per hour, setting a new benchmark for automated clear aligner processing.
The second-generation all-in-one automatic clear aligner machine integrates automatic feeding, thermoforming, laser marking and robotic trimming into one modular system.
It features a special film feeding mechanism, adaptable to both roll and sheet materials, which helps save up to 20% of raw material costs.
You can have laser cutting mechanism as optional function module, which delivers more transparent, burr-free edges. 90% less people needed for post-processing of aligner polishing, outstanding quality and higher patient comfort.
Huge monthly savings
As reported by the customers,this new machine model helped eliminating labor cost of around 5,000USD per month thanks to the robotic trimmer and high efficiency auto teeth mold feeder,as well as around 40,000USD a month by saving the aligner outsourcing costs.
Photos of finished aligners without post-processing
Technical Advantages
One-Stop Orthodontic Automation Solution – Provides an end-to-end production workflow, from film material to finished aligners, using fully integrated robotic systems.
Independent Cutting Software – Proprietary software developed by ConverSight ensures high matching precision of aligner trimming lines and minimizes deviations.
Compact, Space-Saving Design – Ideal for small and medium manufacturers, dental laboratories, and clinics.
Advanced Film Feeding Structure – Supports both film roll and sheet material, compatible with different brands, thicknesses, and shapes.
Automatic Teeth Model Loading – Enables continuous operation for one hour with a single manual setup, reducing human intervention.
Modular Architecture – The thermoforming unit, laser marking machine, and trimming system can function individually or as a combined automatic aligner production line, enabling flexible scaling.
High Precision and Consistency – Produces clear aligners with transparent, smooth, and uniform edges that meet international orthodontic quality standards.
Company Qualifications
ConverSight maintains its leadership in orthodontic intelligent manufacturing through strict quality assurance and global standards compliance:
Certified under ISO 9001:2015 Quality Management System.
All equipment passed CE certification for international safety and performance.
Exported to over 20 countries, with 100+ automation projects successfully delivered worldwide.
Four R&D and manufacturing bases, and 40+ patented technologies authorized.
One of China’s first providers of robot-based flexible manufacturing systems.
